IPPC-203 Production Planning and Control

Introduction

Manufacturing function; Elements of production systems; Types of production systems, objectives and functions of production planning and control, concept of production and productivity


Product Design

Identification of product ideas and selection, product development and design; Product analysis: Marketing aspects, product characteristics, economic analysis, profitability and competitiveness, production aspects.


Process Design

Systems approach to process planning and design, linkage, distinction between process planning and facilities planning, types of process design, product mix, process planning aids.


Forecasting

Concepts and applications, demand forecasting, principle of forecasting; Forecasting techniques: Quantitative and qualitative


Aggregate Planning

Concept, strategies for aggregate planning: three pure planning strategies, master production scheduling (MPS), and procedure for developing MPS.


Capacity Planning and Facility Design

Importance of Capacity and Location decisions, Measuring Capacity, Capacity Strategy, Capacity Planning and Evaluation Methods. Facility location factors, evaluation of alternatives, Types of plant layout, evaluation, Computer aided layout, Assembly line balancing


Shop floor planning and control

Phases in production planning and control, operations planning and scheduling, scheduling techniques for job shop, stages in scheduling, load charts, Sequencing concept- job machine problems


Lean Production System

Kanban and Pull system, Implementation of JIT Production


Resource Requirements Planning

MRP-I, MRP-II, MRP Computational procedure, issues in MRP, evaluation of MRP, Introduction to ERP.


Inventory

functions, costs, classifications, deterministic and probabilistic inventory models, quantity discount; perpetual and periodic inventory control systems.